Modular Operation Threatre / Theater (OT) Manufacturer

We are Manufacturer, Supplier, Exporter of Modular Operation Theatre / Theater, Modular OT, Operation Theatre Equipments, OT Equipments, OT Plenum Module, OT Wall Panels, OT Room Doors, OT Plenum, OT Wall Panels, OT Windows, OT Flooring, OT Ceiling, OT Lights, Air Handling Units, OT Control Panels. We also provide Operation Theatre / Theater (OT) Design, Setup, Maintenance Services. Our setup is situated in Pune, Maharashtra, India and majorly we serve customers from Maharashtra, Gujarat, Tamil Nadu, South India.
Modular operation theatre maintains the conditions of a ceiling, slanted panels, and wall. In a modular operating theatre, hygiene, cleanliness, featured humidity, and the controlled temperature is the critical requirements of operation theatre. We design the modular operation theatre satisfying those conditions. Kaizen's Modular Operation Theatre is the outcome of continued research performed to justify and fulfil fundamental requirements.

Modular OT is useful for single specialty and the multi-specialty hospital. Generally, Operation Theatre has four zones as a protective zone, clean zone, aseptic zone, and disposable zone.

Hospital management takes care of everything starting from the entry of patients and staff till the disposing of exposed materials. In the hospital, there is necessary to maintain hygiene, cleanliness, humidity, temperature precisely. Modular Operation Theatre is helping hospital management in creating OT environment with these key features.

Services and products included:

Kaizen is a leading company for planning, executing and managing turnkey projects. We offer 360° solution for Modular Operation Theatre. We provide tailor-made Modular OT so that it could be installed precisely as per your specific requirement. We execute the projects with perfection. We follow industry standards and technical guidelines of ASHRAE, WHO, cGMP in Cleanroom Systems and NABH norms for Modular OT. A turnkey project of Modular OT includes:

•   OT plenum
•   OT Wall Panels
•   OT Room Doors
•   OT windows
•   OT Flooring
•   OT Ceiling
•   OT Lighting
•   Air handling unit
•   OT Control panel
•   DX unit

Kaizen manufactures and provides a high-quality range of ceiling mounted plenum. We produce this plenum boxes in MS powder coated or SS 304. We enclose the plenum with EGP steel panel or PUF sandwich panel. The plenum is provided with horizontally, or vertically installed DOP tested & point-wise scanned HEPA filters with discharge grills diffusers. We offer MS powder coated profile structure with integrated SS frames for the placement of the filter. The aluminum profile provides rails for the secure and seamless installation of the false ceiling.

Uniqueness

•   OT Plenum with an exclusive style of coating
•   Resistance to oil vapours or chemical attack or disinfectant
•   NABH standards for air conditioning related to room occupancy and temperature
•   Maintain a minimum positive pressure of 2.5 Pa inside the OT

Technical specification:

•   Cleanliness: Class 100
•   Minimum occupancy: 5-8 persons
•   Particle retention: 0.3 micron
•   Air velocity: 35 FPM unidirectional flow
•   Equipment load: 7-9 kW
•   Minimum positive pressure: 2.5 Pa
•   Temperature: 21°C with a tolerance of +/- 3 degree
•   Power supply: 220v single phase
•   Filter efficiency: 99.97%
•   Filter Stages: Pre-filter and HEPA Filter

Technical specifications :

Kaizen provides wall panels exclusively designed and developed for modular operation theatre. Our wall panels help clients to meet the complicated hygiene requirement with customized configurations.

We provide wall panels in three basic categories-

•   Laminated walls
•   Solid mineral surface walls
•   Stainless steel wall

Features:

•   Ready for high hygienic standard
•   UV-resistance
•   Puff Panel
•   Insensitive to spots
•   Resistant to heat, light, water, steam, solvents
•   Highly resistant for chemical attack and corrosion

Kaizen devised OT room doors specifically by considering the high-level requirement of international healthcare standards. Our OT room doors fulfils your requirement regarding hygiene, compliant with fire and smoke safety. Our research and development department provides OT Room that is sound-proof. Kaizen's OT Room Door is ready for any third-party system integration for sensing, accessing and monitoring purpose.

Technical specifications:

Technical specifications:

Kaizen manufactures and supplies Modular OT Windows of high-quality coated stainless steel and glass. We provide Modular OT Window with regular as well as electric glass.

Features :

•   Hermetically sealed or air-tight windows
•   Double toughened glass
•   Motorized Venetian blinds
•   Sandwiched/toughened Frosted glass with dark film
•   Easy to clean windows
•   Flushing to the inside wall of the OT

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Technical specifications:

Windows that can switch between fully transparent to opaque are available for privacy inside cleanrooms. Kaizen provides international standard window panels with customized configurations ensures better security and higher durability.

Technical specifications :

Types of equipment used in operation theatre are susceptible as well as expensive. Appropriate maintenance of these equipment demands exclusive flooring. Kaizen manufactures and provides uniquely coated Modular OT Flooring. We offer modular floorings which are available in several colours and designs. We provide flooring for operation theatre with ISO graded materials with customized configurations to meet client’s requirements.

Our flooring keeps OT germ-free and hygienic.

Features :

•   Professional look
•   Completely Hygienic
•   Stain and spot proof
•   Prevents the build-up of static electricity or reducing its effects
•   Easy to clean
•   Anti-bacterial and Anti-fungal
•   Chemical resistant

Kaizen provides the specially designed ceiling panels for OT to maintain the clean and sterile environment. OT ceiling panels are highly durable, fire resistant. The ceiling of cleanroom and modular OT has an antimicrobial coating.

Technical specifications:

Kaizen provides highly efficient, clean and bright lights for modular operation theatre. We use the fluorescent and LED lights that are having customized dimensions and configurations.

Florescent Lights Features :

•   Highly durable fluorescent lights
•   Total lumens up to 3150
•   Customized dimensions and configuration
•   Certified with ISO standards for cleanliness
•   Protection against dust, water, and small items

LED panels performance specifications :

Kaizen’s handy, touch-sensitive and smart control panels are the best suitable for modular operation theatre. Clear image and wide viewing angle aids in critical operating situations. Kaizen’s modular OT panel is integrated with the all technical equipment and acts as a central control system for OT. We provide Tile Membrane type control panel with superior quality UV resistant membrane fascia and sterilizable feature.

Kaizen offers chilled water and DX-type of Air Handling Unit. AHU is used to serve conditioned air with temperature and humidity control and filtration unit for regulating particle count as per industry requirement. The optimized arrangement of mechanical and dynamic-flow components ensures low speeds and internal pressure losses.

Features :

•   Large insulated metal box containing a system for cooling, heating, humidity, air quality control, blower
•   Perfect unit for separating unfiltered air & filtered air
•   Flexible connection for duck output
•   Use of technology for optimum energy use
•   Anti-freeze protection
•   Interior outer air damper
•   Low Vibration

Technical specifications

Temperature Control

• Cooling Coil - High-quality air-conditioning 12.7 mm copper heat exchange tube hydrophilic aluminium foil corrugated sheet via mechanical expansion
• Heating Coil (as per requirement)

•   Primary filter 10 micron and secondary filter 5 microns with efficiency 90% washable HDPE Media in FRP PU coated Frame for GI model mounting after mixing chamber
•   Recalculation of 80% air recalculated and 20% fresh air
•   Mini plate HEPA filter in aluminium frame Final = 0.3 microns with an efficiency of 99.997% (antimicrobial treated media)

Kaizen provides both air-cooled and water-cooled dx units. These DX units comfort the environment inside the operation theatre. We have designed DX units to meet cleanliness and sterile requirements by following NABH guidelines.

Features:

•   Easy to clean
•   Environmentally friendly refrigerant
•   Compliance with ISO 9001 and ISO 14001
•   Suitable for multi airflow direction

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Technical specification :

Technical specification :