Modular Operation Threatre / Theater (OT) Manufacturer

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We are Manufacturer, Supplier, Exporter of Modular Operation Theatre / Theater, Modular OT, Operation Theatre Equipments, OT Equipments, OT Plenum Module, OT Wall Panels, OT Room Doors, OT Plenum, OT Wall Panels, OT Windows, OT Flooring, OT Ceiling, OT Lights, Air Handling Units, OT Control Panels. We also provide Operation Theatre / Theater (OT) Design, Setup, Maintenance Services. Our setup is situated in Pune, Maharashtra, India and majorly we serve customers from Maharashtra, Gujarat, Tamil Nadu, South India.
Modular operation theatre maintains the conditions of a ceiling, slanted panels, and wall. In a modular operating theatre, hygiene, cleanliness, featured humidity, and the controlled temperature is the critical requirements of operation theatre. We design the modular operation theatre satisfying those conditions. Kaizen's Modular Operation Theatre is the outcome of continued research performed to justify and fulfil fundamental requirements.

Modular OT is useful for single specialty and the multi-specialty hospital. Generally, Operation Theatre has four zones as a protective zone, clean zone, aseptic zone, and disposable zone.

Hospital management takes care of everything starting from the entry of patients and staff till the disposing of exposed materials. In the hospital, there is necessary to maintain hygiene, cleanliness, humidity, temperature precisely. Modular Operation Theatre is helping hospital management in creating OT environment with these key features.

Services and products included:

Kaizen is a leading company for planning, executing and managing turnkey projects. We offer 360° solution for Modular Operation Theatre. We provide tailor-made Modular OT so that it could be installed precisely as per your specific requirement. We execute the projects with perfection. We follow industry standards and technical guidelines of ASHRAE, WHO, cGMP in Cleanroom Systems and NABH norms for Modular OT. A turnkey project of Modular OT includes:

Features:

3.1 OT Plenum

Kaizen manufactures and provides a high-quality range of ceiling mounted plenum. We produce this plenum boxes in MS powder coated or SS 304. We enclose the plenum with EGP steel panel or PUF sandwich panel. The plenum is provided with horizontally, or vertically installed DOP tested & point-wise scanned HEPA filters with discharge grills diffusers. We offer MS powder coated profile structure with integrated SS frames for the placement of the filter. The aluminum profile provides rails for the secure and seamless installation of the false ceiling.

Uniqueness

Technical specification:

Technical specifications :

Variables

Specifications

Housing

Stainless steel 304

Panel type

Puff

Air changes per hour

20

Face air velocity

25-35 FPM

Internal pressure

>2.5 Pa

HEPA filter

99.99%

Particle reduction

0.3 micron

Class

H 14

Filter protection

Perforated grille

Temperature

21°C +/-3°C

Humidity

RH 20-60%

Power supply

220V single phase

Cleanliness class

Class 100

3.2 OT Wall Panel

Kaizen provides wall panels exclusively designed and developed for modular operation theatre. Our wall panels help clients to meet the complicated hygiene requirement with customized configurations.

We provide wall panels in three basic categories-

Features:

Technical specifications:

   Panel Thickness

50, 60, 80, and 100 (mm)

Material

GI Powder or SS304 or Aluminum

Coating

Antimicrobial Coating

Seal

PVC

Insulating Material

Polyurethane foam

Thermal Conductivity

0.02 W/mk at 10°C

Density of Foam

45kg/m3

Weight of Panel

1.36kg/m3

Compliance

ISO Class8

Technical specifications:

Fire resistance wall

Thermowall

Material

Stainless steel/ Tempered glass/Acrylic/HPL

Stainless steel/ Metal wall

Coating

Anti-microbial powder coat

RAL/NCS

Panel type

Solid core panel

Solid core panel

Wall thickness

>100 mm

>100 mm

Standard width

1,200-1,500 mm

1,200 mm

Wall heights

Up to 5,000 mm

Up to 3,500 mm

Fire resistance class

F130 under EN 13501-2

 

Heating system connections

 

Flexible plastic hoses and compression sleeves

Supply

 

230-240V/50-60Hz

Hot water heat output

 

Max. 130 W/m2

Electric heating power

 

Max. 330 W/m2

3.3 OT Room Doors

Kaizen devised OT room doors specifically by considering the high-level requirement of international healthcare standards. Our OT room doors fulfils your requirement regarding hygiene, compliant with fire and smoke safety. Our research and development department provides OT Room that is sound-proof. Kaizen's OT Room Door is ready for any third-party system integration for sensing, accessing and monitoring purpose.

Uniqueness

  •   Manufacturer of both swing and sliding door
  •   Availability of automatic, semi-automatic manual sliding door
  •   Application of decontamination barrier
  •   Hermetically sealed or air-tight doors

Features

  •   Stainless steel & Painted stainless steel doors
  •   Multiple design options
  •   Resistant for radiation and laser attack
  •   Highly sound-proof
  •   Multiple options to accommodate lead through the rail system Hermetically sealed gaskets and handles
  •   Fire and smoke resistant

Technical specifications:

Material

Power coated or SS304

Door size

2135mm x 915mm (Swing)
2440mm x 2440mm (Sliding)

Available control systems

Push buttons
Automatic access
Emergency opening

Display Unit

LED Display

Door type

Automatic
Semi-automatic
Manual

Panel

Ceiled edges with all resistant


Technical specifications:

Hermetically sealed OT door

Radiation shield OT door

Door type

Sliding/Hinge

Sliding/Hinge

Seal

Hermetical

Hermetical

Core material

Injected polyurethane

Polyurethane

Core thickness

52 mm

50 mm

Radiation-proof lining

-

Lead

Lining thickness

-

2 mm

Cover

4 mm HPL on both sides

4 mm HPL on both sides

The thickness of door blade

60 mm

60 mm

Frame

Extruded aluminum profile

Extruded aluminum

Gasket on the wall frame

3 tier EPDM sealing

3 tier EPDM sealing

Door handle

Solid stainless-steel lever

Solid stainless-steel

Compliance

CE marked

CE marked

Pressure capacity

-

75 Pa

Noise insulation

-

Up to 28dB

3.4 Modular OT windows :

Kaizen manufactures and supplies Modular OT Windows of high-quality coated stainless steel and glass. We provide Modular OT Window with regular as well as electric glass.

Features :

Technical specifications:

Material Used

Toughened glass

Available Thickness

10mm

Resistance Control

All resistant


Technical specifications:

Single sided window

Double sided window

Construction

Nominal dimensions
(In mm)

Window material

Construction

Nominal dimensions
(In mm)

Window material

Framed window

14325.6x10972.8
10972.8x14630.4

Tempered glass

Framed window

14325.6x10972.8
10972.8x14630.4

Tempered glass

 

 

Fire-rated glass

 

 

Fire-rated glass

 

 

SDPVC

 

 

SDPVC

 

 

Polycarbonate

 

 

Polycarbonate

 

 

Acrylic

 

 

Acrylic

Frameless windows

14325.6x10972.8
10972.8x14630.4

Tempered glass

Frameless window

14325.6x10972.8
10972.8x14630.4

Tempered glass

 

 

Fire-rated glass

 

 

Fire-rated glass

 

 

SDPVC

 

 

SDPVC

 

 

Polycarbonate

 

 

Polycarbonate

 

 

Acrylic

 

 

Acrylic

Switch Glass Privacy Windows:

Windows that can switch between fully transparent to opaque are available for privacy inside cleanrooms. Kaizen provides international standard window panels with customized configurations ensures better security and higher durability.

Technical specifications :

Variables

Specifications

Glass type

Laminated/annealed/tempered

Size

1,828.6x3,683 mm

Environmental storage

-20° to 70°C

Operational range

-10° to 70°C

Electrical

65 VAC ± 5V

Power

>1 W/ft2

Switching time

Approx. 100 milliseconds at room temperature

Optical transmission

75% view angle

Life

10+ years

3.5 Modular OT flooring

Types of equipment used in operation theatre are susceptible as well as expensive. Appropriate maintenance of these equipment demands exclusive flooring. Kaizen manufactures and provides uniquely coated Modular OT Flooring. We offer modular floorings which are available in several colours and designs. We provide flooring for operation theatre with ISO graded materials with customized configurations to meet client’s requirements.

Our flooring keeps OT germ-free and hygienic.

Features :

Technical specifications:

Material used

Epoxy or Vinyl Flooring

Thickness

Standard 2mm or customized

Resistant to

Chemical
Dust
Bacteria
Fire

Material

Aluminium alloy

Capacity

1000CFM to 35,000CFM

Compatibility

ISO class8

Technical specifications:

Variables

Specifications

Total thickness

2 mm

Roll dimensions (WxL)

2x20 mm

Tile format

608x608 mm

Fire rating

Bf1-s1

Slip resistance

R9

Static electrical propensity

<2000V

Electrical resistance

>1011 Ω

Particulate cleanability

85.66% reduction in particle contamination

The action of micro-organism on the flooring

Inert and resistant

Chemical resistant

Excellent

Resistance to gaseous H2O2

No damage

Compliance

CE marking

3.6 OT Ceiling :

Kaizen provides the specially designed ceiling panels for OT to maintain the clean and sterile environment. OT ceiling panels are highly durable, fire resistant. The ceiling of cleanroom and modular OT has an antimicrobial coating.

Technical specifications:

Variables

Specifications

Material

Wet formed a mineral fiber with a durable acoustically transparent membrane

Edge finish

Paint sealed for improved cleanroom performance

Coating

Antimicrobial

NRC

0.70

CAC

CAC 41

Temperature range

0°C-49°C

Humidity

RH 99%

Thermal insulation

0.40 m2k/W

Weight

5.28 kgs/m2

Colour

White

3.7 OT Lighting :

Kaizen provides highly efficient, clean and bright lights for modular operation theatre. We use the fluorescent and LED lights that are having customized dimensions and configurations.

Florescent Lights Features :

LED panels performance specifications :

Variables

Specifications

Power

49-77W

Ceiling grid (module length)

300-600 mm

Light source

Replaceable LED

Mains voltage

220V/50-60Hz

Ceiling type

Exposed T-bar ceiling

Colour

White

Color rendering index

>80

Average life

25,000-70,000 hours

Driver failure rate

1% per 5000hours

Ambient temperature

+25 °C

Operating temperature range

-20°C to +35°C

Connection

Push in connector

ISO class

2-9 Fraunhofer certified

Certification

IP65

Housing material

Sheet steel

Cover material

Tempered glass

Internal optic material

Aluminum

Heatsink

Aluminum sheet steel

LED type

Square LED

Rectangular LED

Luminous flux (In lm)

3600, 3900, 6000, 6300

6000, 6300

Color temperature

3000 or 4000 k

3000 or 4000 k

Initial luminaire efficiency

109- 120 lm/W

109- 120 lm/W

Luminous flux tolerance

+/- 10%

+/- 10%

Dimensions

596x596 mm

1196x296 mm

3.8 OT Control Panel

Kaizen’s handy, touch-sensitive and smart control panels are the best suitable for modular operation theatre. Clear image and wide viewing angle aids in critical operating situations. Kaizen’s modular OT panel is integrated with the all technical equipment and acts as a central control system for OT. We provide Tile Membrane type control panel with superior quality UV resistant membrane fascia and sterilizable feature.

Features :

  •   Separate tiles for a time day
  •   Time elapse clock
  •   Control on temperature and humidity
  •   The medical gas alarm panel
  •   HEPA Filter status
  •   Control over air pressure, velocity, and general lighting

Technical specifications:

Variables

Specifications

Supply voltage

230V/50-60Hz

Power consumption

<30VA

Size

15” TFT

Pixel

0.297 x 0.297 mm

Resolution

1024x768

Maximum image area

304x228 mm2

Brightness

450 cd/m2 min.

Contrast

700:1

Viewing angle

80°

Background light

16,2 Million

Response time

25 ms

CPU

Atom 1.1 GHz

RAM

2 GB

Mass storage

2 GB (Compact flash type)

Interface

4 x USB, HD Audio

Graphics

DVI

LAN

1x 10/100/1000 MB/s

Input current

700 mA

3.9 Air handling unit :

Kaizen offers chilled water and DX-type of Air Handling Unit. AHU is used to serve conditioned air with temperature and humidity control and filtration unit for regulating particle count as per industry requirement. The optimized arrangement of mechanical and dynamic-flow components ensures low speeds and internal pressure losses.

Features :

Technical specifications

Material

Aluminium Alloy

Capacity

1000CFM to 35000 CFM

Compatibility

ISO Class8

Temperature Control


Filtration
Control Panel:
DX units:

Kaizen provides both air-cooled and water-cooled dx units. These DX units comfort the environment inside the operation theatre. We have designed DX units to meet cleanliness and sterile requirements by following NABH guidelines.

Features:

Technical specification :

Airflow

850 CFM

Auxiliary heaters

5KW, 7.5KW, 10KW, 15KW, and 20KW

Refrigerant

R410A

Compressor type

Scroll

Capacity

6,000 Btu/hr

Air throw

3.657 m

Overall dimensions

853 x 457 x 305 mm

Technical specification :

(23.9°C DB, 16.1°C WB, 11.1°C DP) 44.6% RH

Total

BTU/hr

54000 to 220000

 

kW

15.9 to 64.4

Sensible

BTU/hr

54000 to 220000

 

kW

15.9 to 64.4

(26.7°C DB, 17.1°C WB, 11.1°C DP) 37.8% RH

Total

BTU/hr

57000 to 231000

 

kW

16.7 to 67.7

Sensible

BTU/hr

57000 to 231000

 

kW

16.7 to 67.7

(26.7°C DB, 18°C WB, 11.1°C DP) 32.2% RH

Total

BTU/hr

60000 to 242000

 

kW

17.5 to 71.0

Sensible

BTU/hr

60000 to 242000

 

kW

17.5 to 71.0

Electric Reheat

Housing

Stage aluminum

Capacity (kW)

6 to 18

Number of elements

2 to 6

Number of stages

1 to 3

Supply

230V/50-60 Hz

Hot Gas Reheat (24°C)

Capacity (kW)

9.5 to 13.5

Humidification

Capacity (kg/hr)

5 to 8

Power input (kW)

3.7 to 6

Flush cycle

Auto

Evaporator Blower

Blades

Backward curved

Motor

Direct drive EC motor

Nominal horsepower

3.8 to 4

CFM @ 50Pa

3500 to 12600

Technical specification :

(23.9°C DB, 16.1°C WB, 11.1°C DP) 44.6% RH

Total

BTU/hr

55000 to 254000

 

kW

16.0 to 74.4

Sensible

BTU/hr

55000 to 254000

 

kW

16.0 to 74.4

(26.7°C DB, 17.1°C WB, 11.1°C DP) 37.8% RH

Total

BTU/hr

57000 to 269000

 

kW

16.8 to 78.8

Sensible

BTU/hr

57000 to 269000

 

kW

16.8 to 78.8

(26.7°C DB, 18°C WB, 11.1°C DP) 32.2% RH

Total

BTU/hr

60000 to 284000

 

kW

17.7 to 83.2

Sensible

BTU/hr

60000 to 284000

 

kW

17.7 to 83.2

Electric Reheat

Housing

Stage aluminum

Capacity (kW)

6 to 18

Number of elements

2 to 6

Number of stages

1 to 3

Supply

230V/50-60 Hz

Hot Gas Reheat (24°C)

Capacity (kW)

9.1 to 12.7

Humidification

Capacity (kg/hr)

5 to 8

Power input (kW)

3.7 to 6

Flush cycle

Auto

Evaporator Blower

Blades

Backward curved

Motor

Direct drive EC motor

Nominal horsepower

3.8 to 4

CFM @ 50Pa

3500 to 12600