Cleanroom Equipments Manufacturer

Home - Cleanroom Equipments

We are Manufacturer, Supplier, Exporter of Clean Room Equipments, Laminar Air Flow, Fan Filtration Unit, Biosafety cabinet class II A2, Static pass Boxes, Dynamic pass Boxes, Positive Pressure Modules, Air Showers, Garment Storage Cabinets, Air Curtains, Laminar Flow Clean Benches and Vertical. Our setup is situated in Pune, Maharashtra, India and majorly we serve customers from Maharashtra, Gujarat, Tamil Nadu, South India.
Cleanroom equipment consists of movable items excluding parts of walls and panels. Kaizens Clean room equipment maintains the air flow and keeps your workplace clean and hygienic. Kaizen manufactures an extensive type of cleanroom equipment including Air Shower, Pass Box, Laminar Flow Clean Benches (Horizontal and Vertical), Positive Pressure Module, etc.


List of equipment :

  •   Laminar Air Flow
  •   Fan Filtration Unit
  •   Biosafety cabinet class II A2
  •   Static pass box
  •   Dynamic pass box
  •   Positive pressure module
  •   Air shower
  •   Garment storage cabinet
  •   Air curtain
  •   Laminar Flow Clean Benches and Vertical

Features :

  •   Aesthetic and ergonomic design
  •   Immense layout choices
  •   Suitable for small and huge industries
  •   Suitable to all gown room sizes
  •   Modular, easy to install
  •   Modern and classy look

9.1 Laminar Air Flow

Laminar air flow is an enclosed cabinet or bench prevents the entry of pollutants and contaminations. This stainless-steel cabinet is manufactured without any gap or joints. Laminar air flow consists of HEPA filters to provide clean air at the workplace.

Key Features

  •  Energy Efficient
  •  Superior airflow uniformity
  •  Ergonomic design
  •  Adjustable air flow velocity
  •  With glass side wall, sizes from 2 to 6 feet
  •  ISO Class 3 (Class 100 air quality) work zone
  •  Latest generation ultra-high efficiency motor
  •  With the 10x efficiency of its HEPA filters
  •  Operator protection is not required
  •  Cleanroom compatible components
  •  Removable protecting screen

Horizontal Laminar Air Flow

Kaizen's horizontal laminar air flow system controls the particulate contamination in the air. It reduces the intense effects of air pollution and keeps the airflow undisturbed. It works on a simple mechanism and easy to install.

Model

BC-22

BC-32

BC-42

BC-62

BC-82

Working Area

2'×2'×2'

3'×2'×2'

4'×2'×2'

6'×2'×2'

8'×2'×2'

Size of HEPA Filter

2'×2'×6'

3'×2'×6'

4'×2'×6'

3'×2'×6'

4'×2'×2'

No. of HEPA Filter

1

1

2

2

4

No. of Pre-Filter

1

2

2

3

4

Illumination

1×20W

1×20W

2×40W

2×40W

4×40W

Vertical Laminar Air Flow

The system functions equivalently as Horizontal Laminar Flow Units. Only the difference is that it is vertically downward direction onto the working area. Air releases from holes in the base, so it makes available greater protection of operators. It resembled on a smaller scale and the filter unit typically positioned in the ceiling.

Model

HALF 2×2

HALF 3×2

HALF 4×2

HALF 6×2

Working Area

2'×2'×2'

3'×2'×2'

4'×2'×2'

6'×2'×2'

Size of HEPA Filter

2'×2'×6'

3'×2'×6'

4'×2'×6'

3'×2'×6'

No. of HEPA Filter

1

1

2

3

No. of Pre-Filter

1

1

2

3

9.2 Fan Filtration Unit

At Kaizen, we design fan filtration unit which consists of a HEPA filter to purify the air inside the room. It comprises of the motor-driven fan which sucks in contaminated air and blows it over HEPA filter to create a clean and hygienic working environment. We design a fan filtration unit with quiet and low vibrational motor with the sound intensity of just 50dB. It helps in providing a uniform flow of microfiltered air with cleanliness down to class 7.

Key Features

  •  Ultra-cleaned environment
  •  Quiet operation
  •  Automatic indication for changing the filter
  •  Easy to install

Technical Specification

Particle retention at fine filtration

10 to 15 microns

Particle retention at HEPA filter

0.3 micron

Ceiling height

9 feet

Noise level

50dB

Cleanliness class

ISO Class 7

Floor area

Standard and Customized

9.3 Biosafety Cabinet Class Ii A2

Biosafety cabinets are ventilated enclosed cabinets used for laboratory work. Kaizens Biosafety Cabinet Class II provides biological safety. The unit allows stable and self-compensating airflow, despite building voltage fluctuations & filter loading. It has a HEPA filter and antimicrobial coating on all its external and internal painted surfaces for improved safety.

Key Features

  •   High-efficiency motors
  •   Leakproof airflow system
  •   Reduced chances of cross-contamination
  •   Dynamic Air Barrier
  •   More usable workspace
  •   A HEPA filter with 99.999% efficiency
  •   Airflow sensor alerts
  •   Divided autoclavable work tray allows easy cleaning
  •  Low Noise and Ergonomic Design


Model

VALF 2×2

VALF 3×2

VALF 4×2

VALF 6×2

Working Area

2'×2'×2'

3'×2'×2'

4'×2'×2'

6'×2'×2'

Size of HEPA Filter

2'×2'×6'

3'×2'×6'

4'×2'×6'

3'×2'×6'

No. of HEPA Filter

1

1

2

2

No. of Pre-Filter

1

1

2

2

9.4 Pass Box

Pass box transfers materials in and out of cleanrooms without putting many efforts. Kaizen offers Pass box with customized features, sizes, shapes, and features. Kaizen manufactures two types of pass boxes: Dynamic pass box and static pass box.

Key features

  •  Mechanical and electronic interlocking for the doors
  •  Swing type Double skin doors with acrylic/glass view panels
  •  Door open indication with an optional UV lamp
  •  Stainless steel construction for easy cleaning
  •  Double skin industrial SS 304 base surface
  •  Chemical resistance with high durability
  •  Digital LCD controller

9.4.1 Static Pass Box

Kaizen provides a self-contained unit. It can be installed at the entrance of the clean rooms. Static pass box reduces the number of particular pollutants entering in a clean room. A Static Pass box transfers the material into a room of the same level of cleanliness. It is made up of powder coated SS304 with electromagnetic interlocking and prevents any contamination. It contains UV light, fluorescent light, and buzzer indicator.

Model

KA-SPB1

KA-SPB2

Working Area

Internal Dimensions

500x400x500

600x600x600

External Dimension (in mm)

660x450x560

760x650x660

Net Weight (in kg)

42.2

58.8

Shipping Weight (in kg)

61.6

80.4

9.4.2 Dynamic Pass Box

Dynamic boxes are used to transfer material from one place to another within hatch. It is designed with the statistical and dynamical balanced motor blower assembly. Kaizens dynamic pass box assists in a material transfer under a controlled environment. The dynamic pass box eliminates the barriers between areas &sweeps away the particulate load.

Model

KA-DPB1

KA-DPB2

KA-DPB3

Working Area

450x450x450

610x610x610

1000x1000x1000

External Dimension 

590x550x1100

750x710x1250

1055x1015x1555

HEPA Filter size

400x400x75

610x610x75

915x915x75

9.5 Positive Pressure Module

Kaizens Positive pressure module gives you the access of the clean and fresh air within a small enclosure. The device supplies fresh air from an adjacent area to the room via HEPA filter. Kaizens Positive Pressure Module comprises a metal box that contains fresh air quality in the clean room.

Key Features

  •   Flexible Design
  •   Uniform Air Flow Velocity
  •   Waterproof filter media
  •   Maintain positive pressure in the room
  •   Ranging from 6 to 2700 m3/h
  •   Supplied with a label indicating relevant performance


Model Name

Dimensions (mm)

Air Flow Velocity

ISO Class

KAPPM-200

300×300×300

200 CFM

5

KAPPM-300

610x610x650

300 CFM

5

KAPPM-500

740×720×800

500 CFM

5

9.6 Air Shower

Kaizens Air shower is the self-contained air recirculation system. Air showers are installed at entrances. They control the environment and provide healthy air in the cleanroom. Kaizen provides standard Air Showers, specialized antechambers which control the level of contamination.

Key Features

  •   Emergency stop buttons
  •   Adjustable Air Nozzles
  •   Microprocessor based controller
  •   High-velocity shower jets
  •   Programmable logic controller
  •   Mini-pleated HEPA filtration
  •   Energy efficient LED lighting and indicator

Model

External Dimension WxDxH (in mm)

Internal Dimension WxDxH (in mm)

No of Nozzle

KA-ASV2

1264×1372×2946

914×1372×2134

06

KA-ASV4

1416×1372×2946

1067×1372×2134

12

KA-ASV6

1446×1829×2946

1219×1829×2134

18

KA-ASH2

1260×1000×2050

790×920×1930

06

KA-ASH2

1260×1000×2050

790×1920×1930

12

KA-ASH2

1260×1000×2050

790×2920×1930

18

9.7 Garment Storage Cabinet

Garment storage cabinet is one of our best products. It provides high safety for both the products and users. These cabinets are made up of stainless steel or pre-coated GI sheet metal and consist of HEPA filter. The filter supplies pure air and swipes out unwanted and dangerous particles.

Configurations

Kaizen Garment Storage Cabinets are available in the following configuration:

  •  Garment storage & adjustable shelves
  •  Only adjustable shelves
  •  Garment Storage only
  •  The auto control releases the transfer items only after a full clean down

Key Features

  •  Disposable pre-filter
  •  Reliable locker switch
  •  Magnehelic Pressure gauge
  •  Energy efficient
  •  Powder coated inhibits microbial growth
  •  UV light with Hour meter
  •  5/15 Amp Switch Socket for external equipment

Model

Working Dimensions (mm)

External Dimension

Electrical

KGC4

1350×740×2440

1250×645×1790

230V, ;50Hz

KGC3

900×600×1200

1000×700×1900

230V, ;50Hz

KGC6

1800×600×1200

1900×700×1900

230V, ;50Hz

9.8 Air Curtain

Kaizens Air curtain creates an invisible air barrier over the doorway. This air barrier separates two different environments. It helps to reduce energy losses, maintains hygiene, and adequate environment. Kaizen's Air Curtain is specially designed for a commercial establishment to maintain a dust free, hygienic indoor temperature.

Key Features

  •  Maintenance Free
  •  Energy Efficient
  •  Superior airflow uniformity
  •  Low sound level
  •  Double shaft motor
  •  Simplified interior installation
  •  Double body designed for less vibration


MODEL

SPECIFICATION (in mm)

KAC3

1000

KAC4

1200

KAC5

1500

KAC6

1800