Modular Clean Room Manufacturer

We are Manufacturer, Supplier, Exporter of Modular Clean Room, Modular Softwall Cleanroom, Hardwall Modular Cleanroom, Portable Cleanroom, Modular Clean Room for Healthcare, Life Science, Medical Device Manufacturing, Pharmaceutical, Food Packing & Bottling Lines, Nano-Technologies, Nuclear Energy, Atomic Energy, Defence, Aerospace, Oil and Deep-Sea Exploration. We also provide Modular Clean Room Design, Build, Installation Services. Our setup is situated in Pune, Maharashtra, India and majorly we serve customers from Maharashtra, Gujarat, Tamil Nadu, South India.
A modular cleanroom is an environment-controlled room with a specific tolerable level of pollutants. At Kaizen, we design a complete cleanroom solution to satisfy customized requirements with ease. Kaizen's Modular Cleanroom delivers an ultra-clean working environment. We provide a clean and suitable environment with a controlled level of contamination as specified by particles per cubic feet. This type of environment promotes the execution of critical processes in the best possible way.
Prominently these industries are:

•   Healthcare
•   Life Science
•   Medical Device Manufacturing
•   Pharmaceutical
•   Food Packing & Bottling Lines
•   Nano-Technologies
•   Nuclear & Atomic Energy
•   Defence & Aerospace
•   Oil & Deep-Sea Exploration

Services and products included:

Kaizen's Cleanrooms are ready for future requirements of expansion, adaptation, and relocation. Low cost, flexibility, and high-quality products for the Cleanroom are the critical features of our services. We deliver optimum solution for Cleanroom environments complying with the international standard of cleanliness.

•   ISO grade materials
•   Compliance with UL and NABH guidelines
•   Easy installation
•   Highly efficient 99.99% particle reduction up to 0.3 micron
•   Maintains positive pressure inside the room
•   Customized configurations

We provide different cleanroom services:

•   Hard wall cleanroom
•   Portable cleanroom
•   Biosafe cleanroom

Kaizens Hard wall cleanroom is free-standing and highly reliable in managing critical operations. We ensure the positive pressure inside the room through rigid stainless-steel frame. It is necessary for preventing external contamination.

Kaizen's Hard Wall Cleanroom is best in sustaining higher internal pressure with variable wall dampers. These dampers regulate the air flow and the internal room pressure. The system is proven to reduce the infiltration caused by the flow of air through the bottom of the curtains.

•   End to end customized solution
•   Versatile modular design
•   Modular Wall Panel
•   Industry compliant equipment
•   Scope for expansion, relocation, re-configuration in a different shape or small rooms through partitions.
•   Compliance with ISO standard, ASHRAE Standard 62.1-2016, and 62.2-2016

Following are the components of hardwall cleanroom:

• 1. Enclosure Section
• 2. Cleanroom Supplies Section
• 3. Air Treatment Section

2. Cleanroom Supplies Section :

2.1 Pass-Through Chambers:

Kaizen provides an exclusive option to keep your cleanroom area clean. Kaizens pass-through chambers conduct the comfortable and safe material transfer. These chambers control the level of cross-contamination. At Kaizen wall mounted, or floor mounted pass-through chambers are available with customized configurations.

2.2 Air Shower

Kaizens air shower system prevents the entry of contaminant particles into the cleanroom. We achieve this with scrubbing action by using a high-velocity air jet. We supply air showers of customized configurations.

3. Air Treatment Section :

3.1 Cleanroom Air-conditioning:

Kaizen’s cleanroom air conditioning solutions provide the comforting environment to perform critical operations. We develop the system by considering NABH guidelines. Kaizen provides standard or customized air conditioning module to meet the customer requirement.

3.2 Cleanroom Dehumidification Modules:

Humidity control is essential for maintaining a longer shelf life of pharmaceuticals, semiconductors, and many other sensitive products. Kaizen provides smart dehumidification modules for humidification stability complying with international standards.

3.3 Cleanroom Exhaust:

Kaizen provides exhaust for cleanroom to offer proper ventilation inside the cleanroom creating clean zones. Kaizen offers high capacity exhaust with silent operation for customized configurations.

Kaizen’s soft wall cleanroom solutions are cost-effective, highly flexible, and easy to install. The portable cleanrooms or soft walls expand rooms to maintain positive pressure inside. We have designed soft wall cleanroom by considering flexibility benefits of construction. Such a portable room has versatile applications with free-standing structure and suspended ceiling.

•   Easy to assemble
•   End to end customization
•   Combined HEPA filters, Light, and Blank Panels

1.Enclosure section

1.1 Ceiling panels:

Kaizen provides superior quality easy to clean ceiling panels for softwall cleanrooms. We produce the panels by using ISO graded materials complying with international standards. Fire rated panels with excellent noise cancellation property are available in customized configurations.

1.2 Cleanroom Curtains:

Kaizen offers highly durable curtains for softwall cleanrooms. Clear curtains and strip shields are available in customized configurations to meet specialized cleanroom requirements.

2. Air Treatment Section

2.1 Cleanroom FFU

Kaizen provides fan filtration unit of all sizes. The cleanroom FFU are useful for ventilation and silent operation. Kaizen’s fan filtration unit can be used in ultra-hygienic environments to generate uniform laminar airflow. Low profile design ensures easy installation with customized space requirements.

Performance specifications for standard FFU:

Bio-Safe Cleanroom is a rigid, self-supporting structure without a separate frame or external bracing. Kaizens Biosafe cleanroom enhances thermal stability and lowers energy consumption. We provide comprehensive and quality cleanrooms for critical bio/pharmaceutical operations. We have all sizes of cleanrooms that are easy to clean and sterilize and capable of generating ISO 5-8 standard cleanliness. Kaizen delivers highly controlled clean environments by taking the support of UL-certified materials and the state of art technology.

•   Double wall panel with smooth interior surfaces
•   Installation space for the electrical system, gas and vacuum service lines
•   Raised, sloped flooring drains to disinfectant reclamation reservoir
•   Maintain constant temperature between 60°F and 140°F by the HVAC system
•   Compliance with Class 100 cleanliness conditions
•   Adjustable high-volume air handlers
•   Polystyrene insulation
•   Wall-mount utilities
•   Easy sterilization and easy to assemble

Components of biosafe cleanroom

1. Enclosure Section

1.1 Wall Panels:

Kaizen offers durable, easy to clean and install panels. Our wall panels are compatible with international standards and made up of ISO grade materials. We provide tailored and customized wall panels as per the client’s requirements.

1.2 Windows:

Kaizen provides pre-cut wall panels to accommodate customized window frame. We offer high-quality and easy to clean windows encased with stainless steel for enhanced visibility. Tailored customization in window panels works in various wall panel material applications.

1.3 Switch Glass Privacy Windows:

Kaizen provides the windows that can switch between fully transparent to opaque. These switch glass privacy windows are useful in maintaining privacy inside cleanrooms. We produce the windows by matching the international standards and customized configurations. Our panels ensure better security and higher durability.

1.4 Cleanroom Flooring:

Kaizen is specialized in delivering a complete flooring solution. We use ISO standard materials for generating a controlled environment inside the cleanroom. We develop flooring mats that are of customized designs and configurations. These mats are capable of fulfilling the customer’s requirement.

1.5 Cleanroom Ceiling

Kaizen provides customized ceiling configurations for cleanrooms as per client’s requirements. To view technical specifications of the cleanroom ceiling for biosafe cleanroom, please visit cleanroom ceiling section in hard wall cleanrooms.

Powerful accessories are essential for maintaining the cleanroom. The technologically advanced cleanrooms should contain powerful accessories arsenal. Kaizen offers cleanroom solutions with cutting-edge technology complying with international standards.

Kaizen’s cleanroom accessories include:

•   1. Cleanroom Lighting
•   2.Cleanroom Ionizer

1. Cleanroom Lighting

Kaizen provides easy to clean, dust free, and energy efficient lighting solutions for hygienic facilities like cleanrooms. We do perform the thorough quality testing of our products. We ensure the extended durability of about 50,000 hours without any maintenance. We supply the energy efficient lights that generate bright light with very less operational cost.

•   Highly durable fluorescent lights
•   Available in panel and tube structures
•   Total lumens up to 3150
•   Customized dimensions and configuration
•   Certified with ISO standards for cleanliness
•   Protection against dust, water, and small items

2. Cleanroom Ionizers

Cleanroom ionizers provide a steady stream of static neutralizing ions to protect sensitive materials against ESD. Kaizen’s ionizer bar generates a flow of positive and negative ions to enhance cleanliness. Its aerodynamic design can be easily mounted on T-bar ceiling without producing any disturbance to uniform airflow by FFU.